Plastic, by its very nature, is recyclable. We regrind and reuse or resell  our waste plastic so it doesn't ever see a landfill. There are new technologies that make plastic even more environmentally friendly  called biopolymers or bioplastics. HARBEC, is very interested in utilizing bioplastics for your next injection molding project. We are currently exploring various samples to understand the functionality and best applications for our customers needs.

We are always looking for new biomaterials to try, so if you have a material you would like to see injection molded, or if you are a manufacturer or supplier interested in how your material performs, please feel free to contact us.  We would love to work with you!
 

  • What is Bioplastic? Terms and Definitions Read Close

    Bioplastic is a term used to describe a wide array of materials, and is often confusing or misleading.  Within the scope of bioplastics are a variety of very different materials, which are derived from a plethora of sources and accordingly have varied properties.  It is worth defining several terms often associated with bioplastics. Some helpful definitions in understanding these distinctions are as follows:

    • Degradable Plastic: One which is designed so that it will undergo a significant change in its chemical structure under specific environmental conditions, the result of which being a loss in physical properties.
    • Biodegradable Plastic:  A degradable plastic such that degradation occurs via naturally occurring microorganisms (microbes, i.e. bacteria, algae, fungi, etc).
    • Compostable Plastic:  Plastic which degrades via biological processes and which, through aerobic processes will yield carbon dioxide, water, inorganic compounds and biomass (humus) at a rate comparable to known compostable materials, and which leaves no visible, distinguishable or toxic residue.

    Upcycling  is a method used throughout the plastics industry. It is a process of taking waste materials, or products of little to no value, and converting them into new materials and products with improved quality, lower environmental impact, and overall higher value.  An example is Valox/Xenoy. They take waste PET (from water bottles, etc) and turn it into PBT-so instead of having a less valuable recycled material; it’s a higher quality “upcycled” material.

    There are specific standard test methods for determining whether a material truly is compostable or biodegradable.  ASTM 6400 is the standard for determining whether a plastic is compostable, and ASTM 6868 determines whether a plastic is biodegradable.  European standard EN 13432 also sets specifications for determining biodegradability.

    It is worth noting that studies have shown that if compostable plastics are mishandled (i.e., disposed of in landfills-thus placed in an anaerobic environment), biodegradation may produce methane instead of carbon dioxide.

  • Types of Bioplastic Read Close

    Three useful categories for distinguishing between the many forms of bioplastics are as follows, keeping in mind that compostable plastic is a more demanding definition, and falls within the category of biodegradable plastics.  Examples of the different plastic types are listed. This is not meant to be a comprehensive, all-inclusive list. 

    Biodegradable plastics made from renewable resources:

    • Starch-based (from various vegetable/plant sources)
    • Cellulose-based
    • Polylactic acid (PLA)
      • Produced mainly from corn (US) and sugar cane (Brazil)
      • Lactic acid comes from the fermentation of the dextrose in starch
      • Lactic acid is processed into lactide, which is then polymerized to form poly-lactic acid
    • Polyester based in organic monomers
      • Polytrimethylene terephthalate, PTT
        • Polybutylene terephthalate, PBT
        • PBS (succinic acid derivative from sustainable sources)
      • Polyhydroxyalkanoates (PHA’s)
        • Thermoplastic consisting of linear polyesters produced by bacteria, through the fermentation of sugar or lipids.  Many different variations of these monomers can be combined within this family to give materials with extremely different properties.
        • UV stable, low permeation of water
        • Examples:
          • Polyhydroxybutyrate (PHB), Poly-3-hydroxybutyrate (P3HB)
          • Polyhydroxyvalerate (PHV)
          • Polyhydroxyhexanoate (PHH), etc
      • Keratin-based
        • Derived from poultry feathers

    Biodegradable Plastics made from Petroleum Resources:

    • Polyvinyl Alcohol (PVOH)
    • Polycaprolactone-biodegradable polyester
    • Traditional Plastics with Biodegradation Additives
      • Oxo-biodegradation additives, etc*

    Non-biodegradable plastics made from Renewable Resources:

    • Organic-based Polyurethane (PUR)
    • Organic-based Polyamides (PA)
    • Traditional plastics from renewable resources
      • PE, PP, PVC, etc
         

    *Additionally, there are plastic additives, which when mixed with traditional petroleum-based plastics in low concentrations, enable biodegradation pathways.
     

  • Bioplastics In Our Repertoire Read Close

    The following chart lists materials which are either bio-based, biodegradable, compostable, or environmentally responsible.  The bolded letters B, C, and ER stand for biodegradable, compostable, or environmentally responsible, respectively.


    Trade Name
     
    Grade(s)
    Manufacturer
     
    Material Type

    Environmental Impact

    B, C, ER

    BIOPLAST GS2189
    GF106/2

    Bio-Tec Environmental

    Starch-based (GS2189-corn starch, GF106/2-potato starch)
    B.C. (in thin sections). FDA approved. Made from >60% sustainable crop material
    Cereplast
    Sustainable 1001
    Cereplast PLA. Nearly 100% of petroleum-based additives replaced with renewable resourced material. B. Compostable, but not in required time for certification. Designed to have excellent impact strength, rigidity, and processability.
    Eco-Pure Eco-Pure (additive) Bio-Tec Environmental Bio-Based Resin Enhancer-compatible with most traditional plastics B. Cost effective at concentration of 0.7% of load weight. FDA compliant, will not leach

    Ingeo-Natureworks
    PLA 3001D
    Natureworks LLC -Jamplast(Distr.)
    PLA, corn based C-industrially
    Proganic
    Proganic-   Pro Earth

    Propper GmbH & Co. KG

    PHA, plant wax, minerals, natural coloring
    B.C.  2010 Biomaterial of the Year
    Valox IQ
    iQ420 HP White, Blue, and Green

    Sabic Innovative Plastics

    PBT 30% GF
    ER. Made using up to 85% post-consumer PET (upcycled)
    Valox iQ 4860 BK
     
    Sabic Innovative Plastics PBT 30% GF, FR, hydrolytically stable, impact modified ER. Made using up to 85% post-consumer PET (upcycled)
    Xenoy iQ 1103U
    Sabic Innovative Plastics
    PC/PBT Alloy.  High Impact, Impact Modified ER. Made using up to 60% post-consumer PET (upcycled)